Would you like to know about acrylic cut to size? How do you precisely cut acrylic? Acrylic is a common material for craftsman due to its versatility. It is light, transparent, and tough – but it can get dirty fairly easily. The material can scratch or even shatter if you apply too much pressure . In some cases, the back of a project with acrylic panels will stay soiled while the front remains clean, which makes acrylic cutting an important consideration.


If you’re looking for a guide on how to precisely cut acrylic, then you’ve come to the right place. In this blog article, we’ll be covering everything you need to know in order to get clean and precise cuts when working with acrylic.

Acrylic is a versatile material that can be used for a variety of applications, from sign making to sculpture. It’s also relatively easy to work with, especially if you have the right tools and know-how.

One of the most important things to keep in mind when cutting acrylic is to use a sharp blade. A dull blade will create jagged edges and make it difficult to achieve clean cuts.

There are a few different ways that you can cut acrylic, depending on the thickness of the material and the desired outcome. For thinner pieces of acrylic, you can use a saw or knife; for thicker pieces, you may need to use a power tool such as a router or laser cutter.

No matter what method you choose, be sure to take your time and make sure that your cuts are as precise as possible. With a little practice, you’ll be able to get clean and professional-looking results every time.

Using a Sharp Blade

To get a precise cut with an acrylic sheet, you need to use a sharp blade. You can use either a utility knife or a circular saw.

When using a utility knife, you need to be extra careful not to crack or chip the material. Place the blade at a 45-degree angle and apply gentle pressure as you make your way around the entire perimeter of the piece. Once you’ve gone all the way around, slowly score the line deeper until the blade cuts through the material.

If you’re using a circular saw, make sure to set the depth of the blade so it doesn’t go all the way through the material. A depth of 1/8-inch is ideal. You also need to ensure that the blade is perfectly perpendicular to the surface before making your cut.

Direction of the Cut

There are three main types of cuts you can make when working with acrylic sheeting: scoring, sawing, and laser cutting. The direction of the cut is determined by the type of cut you are making.

Scoring is the simplest type of cut and is typically used for thin sheets of acrylic. To score a sheet of acrylic, you simply run a sharp blade along the surface to create a shallow groove. The depth of the score should be about half the thickness of the sheet.

Sawing is the next step up from scoring and is typically used for thicker sheets of acrylic. To saw a sheet of acrylic, you will need to use a fine-toothed blade designed specifically for cutting plastics.

Laser cutting is the most precise method for cutting acrylic and is typically used for intricate designs or large projects where accuracy is critical. A laser cutter uses a high-powered laser beam to melt or vaporize the material it comes into contact with. This leaves behind a clean, precise edge with no need for further finishing. Laser cutting can be done on both flat and curved surfaces, making it ideal for complex designs.

Cutting Tools

As we mentioned, the type of tools you will need to cut acrylic sheeting depends on the type of cut you are making. For scoring cuts, a sharp utility knife or box cutter will work fine. For sawing cuts, you will need to use a plastic-cutting blade in a jigsaw, scroll saw, or similar tool. And for laser cutting, you will need to use a laser cutter.

Gauge in which to Cut

The size of the sheet will determine the gauge, or thickness, in which to cut. The three most common gauges used for cutting acrylic are 1/8″, 3/16″, and 1/4″. If you are working with a very large sheet, you may need to use a thicker gauge.

When choosing a gauge, keep in mind that thinner gauges are more fragile and can break more easily. They are also more difficult to work with because they require more precision. Thicker gauges are more durable and easier to work with, but they can be more difficult to cut through.

If you’re not sure which gauge to use, it’s always best to err on the side of caution and choose a thicker gauge. You can always trim down the excess later if needed.

Safety Precautions

When working with acrylic, it is important to take some safety precautions to avoid injury. First, always wear gloves when handling the material as it can cause skin irritation. Second, use a dust mask when cutting or sanding acrylic to avoid inhaling the small particles created by these activities. Finally, be sure to clean up any messes made while working with acrylic right away as the chemicals in the material can be harmful if left on surfaces for extended periods of time.


With the right tools and a little bit of practice, cutting acrylic can be a precise and easy process. By following the tips in this article, you should be able to get clean, straight cuts every time. If you’re still having trouble, there are plenty of helpful videos online that can show you how to cut acrylic like a pro. So don’t be afraid to give it a try – with a little bit of patience, you’ll be an expert in no time!